Electrical Design Engineer (Santa Ana)
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Salary: $85,000 - $115,000 per year A bit about us: A century-old, privately held contract manufacturer specializing in medical device components and assemblies. Headquartered in Butler, Wisconsin, it operates additional facilities in Hudson, New Hampshire, and Largo, Florida. The company is renowned for its expertise in silicone molding, thermoplastics, and multi-material molding, serving some of the world's largest medical device companies. Their capabilities encompass design assistance, development, manufacturing, and finished device assembly, all conducted within ISO-certified cleanroom environments Why join us? The company offers a competitive compensation package, including health, dental, and vision insurance, life and disability benefits, a 401(k) plan, and quarterly profit-sharing bonuses. They emphasize employee development through mentoring, continuing education, and exposure to the latest technological advances in the medical device field. Job Details Position Summary: The Process Engineer will play a critical role in supporting and optimizing the company’s molding operations. Based at the Brookfield, WI headquarters, this position will focus on a variety of molding technologies including injection molding, compression/transfer molding, liquid silicone rubber (LSR), thermoplastics, and high-consistency rubber (HCR). The ideal candidate will apply scientific molding principles to improve process reliability and performance, support mold qualifications, and lead continuous improvement initiatives. Key Responsibilities:
- Develop, implement, and optimize molding processes using scientific molding techniques.
- Perform initial mold setups and troubleshoot tooling and process issues.
- Collaborate with cross-functional teams to support new product introductions and mold validations.
- Analyze process data to identify trends and implement corrective actions.
- Train and mentor process technicians and production staff on best practices and process controls.
- Maintain documentation and process records in compliance with ISO and FDA requirements.
- Minimum of 5 years of hands-on experience in molding process engineering, preferably in a medical device manufacturing environment.
- In-depth knowledge of injection molding, LSR, thermoplastics, and HCR processes.
- Experience with scientific molding methodologies and DOE (Design of Experiments) is strongly preferred.
- Technical degree in engineering or a related discipline is preferred.
- Strong problem-solving skills, attention to detail, and a commitment to continuous improvement.
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