Staff Engineer - Reliability & Test Methods, Drive Unit
- Own and define the reliability strategy for drive unit systems across development, validation, production, and field.
- Establish and govern test methods, mission profiles, damage models, and reliability metrics aligned with real‑world duty cycles.
- Serve as a technical authority for Drive Unit reliability, failure mechanisms, and durability performance.
- Develop, standardize, and continuously improve test methodologies for mechanical, thermal, environmental, and endurance validation.
- Ensure test coverage is sufficient to demonstrate reliability targets for DV/PV, SOP, and sustained production.
- Guide accelerated life testing, power cycling, and system‑level durability assessments.
- Lead analysis of test, field, and warranty data to identify trends, failure modes, and systemic risks.
- Drive root cause investigations for critical field issues and QUALs, including support for Product Working Safety Group and functional safety reviews.
- Apply advanced reliability techniques such as FMEA, Weibull/statistical analysis, and physics‑of‑failure methods.
- Partner closely with Design Engineering, Manufacturing, Quality, Program Management, and Suppliers to influence robust design and validation decisions.
- Provide reliability guidance during DFMEA, DRs, and change control processes.
- Engage suppliers and external test labs to align on assumptions, inputs, and validation approaches.
- Represent reliability in Reliability Council, drive unit governance forums, and technical reviews.
- Mentor senior and junior engineers; elevate reliability capability across the organization.
- Drive continuous improvement of reliability processes, test efficiency, and knowledge reuse.
- Bachelor’s or Master’s degree in Mechanical Engineering, Electrical Engineering, or a related field.
- 8+ years of experience in reliability engineering, test methods, or durability validation for electromechanical systems.
- Deep understanding of Drive Unit sub systems, Motors, Inverter, Power Electronics and Gearboxes
- Proven experience defining and executing reliability test strategies at the system level.
- Strong analytical skills with experience in FMEA, Weibull analysis, ALT, and field data correlation.
- Demonstrated ability to lead cross‑functional technical initiatives and influence without authority.
- Excellent communication skills, with the ability to present complex technical topics to varied audiences.
- Experience in electric vehicle powertrains, drive units, or high‑performance automotive systems.
- Familiarity with automotive reliability standards, validation practices, and functional safety interfaces
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