VAR Operator Level 1 (1st; 2nd shift)
- Follow standard manufacturing and operating procedures. Strong learning aptitude required, 75% of the knowledge required must be learned on the job.
- Perform pre-operative checks prior to and during pump down cycle. Use pre-pump and start-up checklist.
- Set up and operate the equipment furnace(s) as directed for melting. This includes:
- Inspecting and preparing electrodes for melting.
- Bleed water and vacuum system.
- Grinding electrodes, stubs and copper stools.
- Clean, paint and maintain crucibles and base plates.
- Loading electrodes.
- Operating water and vacuum systems.
- Operating furnace controls and instrumentation.
- Remelting electrodes.
- Cooling, loading, unloading, identifying and weighing ingots.
- Must be able to interpret video monitors, gauges, meters, etc. while operating the VAR furnace(s).
- Maintain operating records and logs.
- Maintain material and maintenance needed lists.
- Perform leak-up rate tests to determine vacuum integrity.
- Clean out furnaces and crucibles during maintenance. cycles and replace damaged components.
- Operate leak detectors.
- Use various hand and power tools as directed.
- Performs maintenance required to ensure good operating condition of furnace(s) and auxiliary equipment such as electrical, electronic, vacuum, pneumatic and cooling systems.
- Support other departments as needed per production demands.
- Must be mechanically inclined and possess basic math skills.
- Must be good at following instructions.
- Must be capable of working in a group.
- Ability to lift objects up to 35 pounds.
- Ability to work with heavy rigging, piping. Forklift, crane-operating experience highly preferred.
- Must be able to think quickly and take action.
- Must be able to wear a respirator.
- Ability to work in confined spaces.
- Strong learning aptitude required.
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