Staff Structures Design Engineer - Chassis
- Design and model mechanical components and assemblies (e.g., die castings, injection-molded. plastics, sheet metal, fasteners).
- Create detailed 2D drawings and manufacturing documentation.
- Apply topology optimization to balance structural strength within packaging constraints.
- Execute linear static stress analyses for complete chassis systems.
- Lead design verification planning and reporting (DVP&R).
- Develop and maintain program-specific design failure mode and effects analyses (DFMEAs).
- Create drawing packages and manufacturing instructions for parts and assemblies.
- Coordinate validation efforts between Tier 1 and Tier 2 suppliers
- Collaborate cross-functionally across mechanical, electrical, manufacturing, and test teams from concept through production.
- Support hands-on prototype builds and component fabrication
- Skilled in developing and evaluating multiple design concepts considering performance, cost,manufacturability, and packaging constraints.
- Experience designing structural components for high-volume production.
- Familiar with DFM for die casting, sand casting, forging, injection molding, and stamping.
- Proficient in CAE tools (Sim Solid, Ansys) with strong grasp of boundary conditions and load application.
- Proficient in 3D/2D CAD modeling (Catia V5/V6 preferred).
- Strong fundamentals in statics, dynamics, mechanics of materials, and material properties
- Knowledge of PLM systems, engineering change processes, and BOM structuring.
- Experienced in GD&T and tolerance stack-up analysis.
- Hands-on experience with mechanical assembly, integration, troubleshooting, and documentation.
- Experience bringing products into production
- Robust health coverage. Excellent health, dental and vision insurance covered up to 100% by ALSO with FSA & HSA options.
- One Medical membership and dedicated insurance advocates.
- Rich fertility and family building benefits with Progyny.
- Flexible time off.
- 401(k) match.
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