Test Engineer (Energy Storage and Distribution Systems)
- Collaborate with the battery design engineering team and other test engineers to perform various Energy Storage and Distribution System (ESDS) performance, reliability, and environmental testing. This includes power/thermal and humidity cycling, vibration & shock, accelerated life testing, and more.
- Develop new testing capabilities for FAA qualification testing of various components of the ESDS including battery modules, power distribution modules, fuses, thermal management system, etc. Extend these testing capabilities for future durability and reliability testing.
- Aid in the integration and maintenance of various ESDS labs including a complete aircraft representative battery lab, as well as various power distribution, power conversion, and battery thermal management subsystem labs.
- Develop formal FAA Certification test plans and procedures with the proper level of instrumentation and data collection capability, such that test results are repeatable and consistent.
- Analyze data collected during the aforementioned tests to generate reports that will be review by the FAA as well as to provide quantifiable feedback to the battery design engineering team that will allow them to optimize their designs.
- Coordinate and lead test kickoff, test preparation, preliminary and critical test review, and data review meetings to align the above activities.
- Organize and maintain the battery test area and equipment while strictly adhering to best practices, proper documentation, and safety awareness.
- Minimum Bachelor's Degree in Electrical, Mechanical, Chemical or other relevant discipline with experience working on Energy Storage Systems and Batteries.
- Experience working with high-voltage systems
- Experience with high voltage electric vehicle power electronics systems
- Experience with environmental stress testing including thermal and humidity cycling, vibration, electromagnetic interference etc
- Basic domain knowledge including battery monitoring techniques, cell and pack failure modes and failure mitigation, high voltage safety
- Strong data handling, processing, and presentation skills
- Positive attitude and willingness to work individually and as part of a team
- Excellent problem-solving techniques and analytical ability
- Maintains a clean work-space and inventory of tools and equipment
- Experience with Battery Management Systems hardware is a plus
- Experience testing hardware to DO-160, DO-311A, SAE, MIL-810 or similar standards
- Familiarity with battery test equipment.
- Experienced with high voltage Lithium-ion battery systems.
- Experience with instrumentation (e.g. contactors, current/voltage sensors, thermocouples, accelerometers, strain gauges) and data acquisition.
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