Assembly Process Development Engineer

is at the forefront of technology innovation, delivering breakthroughs and trusted insights in electronic design, simulation, prototyping, test, manufacturing, and optimization. Our ~15,000 employees create world-class solutions in communications, 5G, automotive, energy, quantum, aerospace, defense, and semiconductor markets for customers in over 100 countries. Learn more

Our culture embraces a bold vision of where technology can take us and a passion for tackling challenging problems with industry-first solutions. We believe that when people feel a sense of belonging, they can be more creative, innovative, and thrive at all points in their careers.

About the Team

The Precision Meso-scale Technology Center (PMTC) is a collaborative team of engineers, technicians, and manufacturing specialists. We combine traditional and advanced technologies to develop extremely high-precision components that power Keysight’s industry-leading test & measurement equipment.

About the Role

We’re seeking an Assembly Process Development Engineer to lead the development, stabilization, and optimization of manufacturing processes for high-precision magnetic components, with a primary focus on YIG sphere production development. In this hands-on role, you’ll work closely with engineers and technicians to accelerate capability and ensure long-term production readiness for critical RF programs.

You’ll apply your technical expertise in mechanical engineering, tool design, and process engineering to bridge the gap between R&D and production, ensuring high-quality, efficiency, and scalable assembly manufacturing.

Key Responsibilities

• Lead process development and stabilization for YIG sphere manufacturing and related magnetic components.
• Design, implement, and optimize tooling and workflows for high-precision magnetics production.
• Collaborate with technicians and engineers to troubleshoot issues and drive continuous improvement.
• Analyze measurement data and provide manufacturability recommendations to engineering teams.
• Support equipment commissioning, upgrades, and CapEx projects for magnetics manufacturing.
• Maintain and update technical documentation, CAD models, and process records.
• Train production operators and support knowledge transfer for new processes.
• Manage and prioritize project tasks, balancing immediate needs with long-term goals.

Basic Qualifications

• Bachelor’s or Master’s degree in Mechanical Engineering, or related field.
• 2–5+ years of experience in precision assembly, manufacturing, or process/tool design
• Proficiency in 2D/3D CAD systems (preferably Siemens NX) and blueprint interpretation.
• Strong analytical and troubleshooting skills.
• Excellent communication and organizational skills.

Preferred Qualifications

• Experience with process development for assembly components (e.g., YIG spheres, Glass-to-Metal seals, housings).
• Automation and PLC experience
• Familiarity with RF, microwave, or mm-wave applications.
• Working knowledge of GD&T and practical metrology principles.
• Background in process improvement (Lean, Six Sigma, or similar).
• Proficiency with vision measurement tools (Keyence, Nikon, Zygo, etc.).

Why Join Keysight?

• Recognized as a Fortune 100 Best Company and Great Place to Work Certified
• Supportive, inclusive work environment
• Opportunity to make a measurable impact on next-generation technology

***Keysight is an Equal Opportunity Employer.***

Santa Rosa, CA MIN $114,000 - MAX $191,000.00

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