ENGINEER ELECTRICAL AUTOMATION
- Design and implementation of control strategies based on plant manufacturing processes needs and company vision.
- Work within the team to help multi-faceted upgrades to existing plant controls systems including personnel, programming, HMI and budgeting etc.
- Review the existing hardware architecture for PLC-based control systems, analog and digital I/O systems and hardware, supporting equipment, and design improvements as needed
- Program PLC and DCS control systems, primarily using the Control Logix, Siemens, GE, SCL500 and PLC5.
- Must have the ability to learn FLS ASYS function blocks for the PLC and corresponding HMI graphic objects for the HMI.
- Design and create custom PLC code and HMI graphic objects as needed to integrate sub-system PLCs with the main control system in a way that presents a common interface to the operator.
- Coordinate control system startup, checkout, and commissioning activities with the project manager or team leader.
- Update documentation and backup all the control system applications.
- Participate control system upgrade meetings and develop the strategy at a large cement manufacturing facility as per company standards.
- Mentor and supervise younger Engineers or interns.
- Experience with engineering and developing PLC code using the FLS ASYS function block system and Rockwell system integrator design suite.
- Travel is required to attend the meetings and upgrades within the US as needed.
- Self-starter and ability to work in both teams as well as independently.
- Comply with all company policies and safety regulations.
- Bachelor of Science degree in Electrical Engineering/ Computer science, or another Engineering degree with related experience in controls and automation
- Must have the proficiency in English Language.
- Must have troubleshooting skills.
- Minimum of 3-5 years’ experience in industrial manufacturing.
- Must have proven knowledge, learning ability and experience in writing PLC logic, developing programs and troubleshooting for various existing PLC systems including Rockwell Allen Bradley/Siemens/GE/FLS ASYS function block etc.
- Experience with communication protocols, Profinet, Profibus, I/O link, TCP/IP, RS 232, and RS 485 etc.
- Prior experience in interfacing PLCs to a SQL database using an OPC UA interfacing.
- Must have knowledge of basic electrical systems, motor controls, and instrumentation like flow meter, solenoid and level sensors etc.
- Familiarity with computer networking and communication systems, particularly as they relate to automation systems, cisco network certification will be preferred.
- Must be able to read and understand engineering CAD drawings including P&ID, interconnection, and elementary drawings.
- Ability to work cooperatively within the team as well as independently.
- Open to travel within US (30%-40%).
- Successful candidate must submit to post-offer pre-employment physical examination, drug/alcohol screen, background check and FMCSA (if required).
- Experience in Cement, concrete, and aggregate manufacturing.
- Knowledge of distributed control systems (DCS), Control Logix programming.
- Knowledge of historian database systems (FactoryTalk / OSIsoft-Pi / Canary data/AVEVA/Yokogawa) and data interfacing.
- Familiarity with AutoCAD or other CAD software.
- Ability to review, design and layout the control panels.
- Experience with other HMI systems in a client/server configuration.
- Project management skills.
- Must be able to perform the job with or without accommodation.
- Must be able to work around the shifts as needed.
- Must be able to work long hours during commissioning / project deadlines.
- Requires walking, sitting, lifting, pushing, pulling, and climbing to a significant degree
- Medium Work-Exerting up to 50 pounds of force occasionally, and/or up to 50 pounds or force frequently, and/or up to 20 pounds of force constantly to move objects
- While performing the duties of this job, the employee is regularly required to talk and hear, to communicate to employees/visitors as well as function safely around heavy rolling equipment
- Must be able to perform all job functions which include, but may not be limited to, pushing, turning, and/or pulling of controls.
- 36-601.01). Smoking and/or the use of tobacco or related products is prohibited in and on CEMEX property as well as any building and/or vehicle owned or leased by CEMEX.
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